Tube filling machine can fill different type of tubes including Cosmetic Creams, Pastes, Honey tube filling machine, Gel tube filling machine, Gum tube filling machine, Balms tube filling sealing machine, Ointments into the Lami / Plastic Tube. Our machine operation shall be tube feeding tube filling tube sealing and tube coding(mfg, date, Expire, Lot No etc) Single operation with indexing we manufacturer Auto and semi auto Paste tube filling machine, Paint tube filling machine, Glue Tube filling machine, Adhesive tube filling machine, Ghee tube filling machine, cosmetic tube filling machine, cream tube filling machine, ointment tube filling machine, lotion tube filling machine, toothpaste tube filling machine, shampoo tube filling machine and viscosity material into plastic tube filling machine ,laminated tube filling machine or Aluminium tube filling machine, then to tube seal operation. We supply many cosmetic tube filler machine for plastic and lemi tubes.

The machine is very simple to operate, it consists mainly, one rotating disc with interchangeable tube holding sockets for different size of tubes. Only empty tube should feed manually, after that all process like filling, closing, coding process is automatic.

• All operation is fully automatic except feeding of tubes.
• Sturdy & compact design.
• No Tube No Fill device (material will not discharge from hopper, when there is no tube no fill to avoid spillage.
• Machine is provided with SS hopper with thermostatic control to keep the material hot, while filling for a smooth flow of material while filling in the tubes.
• Machine is provided with stirring device so that no active ingredients in the material cannot stick to the inner wall of hopper, which contains your material.
• Machine is supplied with all contact parts made of SS 316 material
• Motor with variable speed.
• Size parts of one tube size and one filling products.

SAFEX Automatic Tube Filling Machine is specially designed for filling as well as sealing of plastic and shielded tubes. Our machine is provided with the reliable blow off devices and tail cutting arrangements. The crucial advantages of this machine are high productivity, low energy consumption, simple and safe operation, low cost, strong stability and easy maintenance. The machine offers automatic warning (Audio-visual Alarm Annunciation System) on failure or abnormal function.

The plant is set to auto tube feed operation with Solid state no tube no fill device mechanism to avoid wastage. The in-built mechanisms perform various processes such as Tube washing (pneumatic) and feeding marking identification, filling, folding, sealing, code printing and finished product output.

 Some of the improved features include Tube orientation device incorporating photo sensors, stepper motor and controller, Cassette in-feed device incorporating vacuum tilter for automatic loading of tubes, Automatic cream level sensing device, Inert gas injection device before or after filling etc. Our machine is Suitable to fill 0.5hm-300gm of Ointments, Liquids, Pastes, etc. 

Technical Specification

• No of Phase:3
• Voltage:440 v
• Country of Origin:Made in India
• Automation Grade:Automatic
• Capacity:40-60 Tube Per/Min
• Material:Stainless Steel
• Usage/Application:Pharma
• Brand:SAFEX

 Salient features :

• Automatic Tube Loading System.
• Auto Tube Orientation.
• No Tube No Fill System.
• Folding & Coding at Individual Station.
• Simple Mechanism & Operator Friendly Machine.
• Combo Model Suitable For Both Aluminium and Laminated/Plastic Tubes.
• Out Put 40 to 60 Tubes Min  For Single Head M/c.
• Gmp model
• Plc model(optional)

Technical Specification:

• Filling Range 3 Gm To 250 Gm With Change Over.
• Tube Dia Up to 60 mm

Power Consumption:

• Max. 5Kw
• Air Consumption 15CFM @ 6 Kg/cm2
• Chilled Water Consumption LPM @ 10c

Technical Specification 

• Model No:SAF120
• Speed:80 to 120 tubes /min filling capacity
• Volume:3 ml to 250 ml.
• Tube Size dia:11 min to 60 max.
• Tube Size length:50L min to 210L max.
• Power Consumption:4-5KW. Max
• Size of Machine:1300 W X 2400 L X 3100 H
• Net Weight:1600 Kg. (Approx)
• Gross Weight:2000 Kg. (Approx)

 Design confirms to GMP Norms.Salient Features:

• Contact parts of SS 316L.
• All operation is fully automatic.
• Sturdy & compact design.
• Tube holders of Nylons.
• Pump unit in Stainless Steel for filling volume choose alternatively one
  (1) 5 ml to 10 ml
  (2) 2 ml to 50 ml
  (3) 3 ml to 100 ml
• (4) 100 ml to 200 ml

• Relay Electrical Control Systems.
• Operating panel with START, STOP & INCH.
• 40-50 liters container acid proof.
• No tube No fill mechanism.
• Blow off for connection to local comp. air supply.
• Motor for variable speed.
• Auto Loader of Tubes.
•  Cassette Tube in feed system.
• All moving parts are guarded and enclosed.
• Photo-Electric Print Registration.
• Protection Guards.
• One set of tools.
• One set of first aid spares.

Optional Attachment:

• Filling nozzle
• (1)5 to 10ml
  (2) 10 to 50ml
  (3) 50-250ml.
• Stirrer in S.S. hopper

• Jacketed SS hopper, having heat control arrangement with thermostat to maintain the desired temperature.
• Attachment for cleaning of tubes by vacuum system.
• Complete extra pump unit in Stainless Steel.
• Acid proof with pipe connection
• Heater & Temp. Controller.
• Set of Tube holder for diff. dia of tube.
• Vacuum Cleaning Device by compressed air supply.

Sealing & Coding Methods

CAU- 45  M

• Beam with folding stations for metal tubes
• Closure type 1
• Coding device for one side coding with 10 figures.

CAU P

• Heat Sealing Unit
• P/1  Comprising
• C Plain 
• Temperature regulator for heating element.
• Mechanical lifting of heating element
• Device for coding one side with 10 digits with trimming of blades. 

Product Details:

• Minimum Order Quantity:1 no
• Filling Speed:30 to 40 tubes per min
• Machine Weight:550 Kg
• Motor Power:2 hp
• Dimension:L13000xW930xH2100 mm
• Voltage:440 V

• Exceedingly sturdy
• Quiet operation
• Low support

Application:

Our Machine suitable for Pharmaceuticals, Dairy, pesticides, Distilleries & Breweries, Cosmetics & Toiletries, Lube & Edible Oil, Food & Ancillaries Industries etc.

Description

SAFEX MACHINERIES make fully automatic Double Head Rotary tube is versatile Tube Filling, Sealing & Coding Machine complete with orientation device for the positioning of the tube.

Technical Specification 

• Model No:SBTFS-80A
• Speed:80 to 120 tubes /min filling capacity
• Volume:5 ml to 250 ml.
• Tube Size dia:15 min to 60 max.
• Tube Size length:80L min to 200L max.
• Power Consumption:3-4KW. Max
• Size of Machine:1500 W X 2100 L X 3100 H
• Net Weight:1800 Kg. (Approx)
• Gross Weight:2000 Kg. (Approx)

 Design confirms to GMP Norms.Salient Features:

• Contact parts of SS 316.
• All operation is fully automatic.
• Sturdy & compact design.
• Tube holders of Nylons.
• Pump unit in Stainless Steel for filling volume choose alternatively one
  (1) 5ml to 40 ml
  (2) 40 ml to 150 ml
  (3) 150 ml to 250 ml

• Relay Electrical Control Systems.
• Operating panel with START, STOP & INCH.
• 40-50 liters container acid proof.
• No tube No fill mechanism.
• Blow off for connection to local comp. air supply.
• Motor for variable speed.
• Auto Loader of Tubes.
• Hinged Cassette Tube in feed system.
• All moving parts are guarded and enclosed.
• Photo-Electric Print Registration.
• Protection Guards.
• One set of tools.
• One set of first aid spares.

Optional Attachment:

• Filling nozzle
• (1) 5ml to 40ml
  (2) 40ml 100ml
  (3) 100ml-250ml.
• Stirrer in S.S. hopper

• Jacketed SS hopper, having heat control arrangement with thermostat to maintain the desired temperature.
• Attachment for cleaning of tubes by vacuum system.
• Complete extra pump unit in Stainless Steel.
• Acid proof with pipe connection
• Heater & Temp. Controller.
• Set of Tube holder for diff. dia of tube.
• Vacuum Cleaning Device by compressed air supply.

Sealing & Coding Methods

CAU- 45M

• Beam with folding stations for metal tubes
• Closure type 1
• Coding device for one side coding with 10 figures.

CAU 45 P

• Heat Sealing Unit
• P/1  Comprising
• Straight rifles
• BOblique rifles
• C Plain 

• Temperature regulator for heating element.
• Mechanical lifting of heating element
• Device for coding one side with 10 digits with trimming of blades.

Tube Filling Sealing Machine Features:

• A Fully Automatic Lami/Plastic Tube Filling machine, with have high operating speed and 12 Stations compact rotary.
• Model  GMP Capable to fills from 40-300ml
• Its contact parts are manufactured using quality stainless steel of grades 316
• These machines are no tube  no fill device, with a bottom up filling system and filling accuracy +/ 0.1%.
• These machines have a tube diameter of 16-60mm and height 60-258mm
• The tube holding Cup is manufactured using quality stainless steel of grade 304.
• 8. Manifold cam indexing device Make Camfield.
• Geared Motor 2 HP, RPM-40
• Belt Less Stirrer Device with augur to keep the product in Continuous homogeneous condition.
• Easy to operate
• Compact in design
• Indian made hot air or Switzerland hot air
• Jacketed hopper with stirrer
• Tube counting device
• Tube orientation

Automatic Tube Filling Machine Applications:

• Pesticides bottle
• Pharmaceutical bottle
• Textile
• Talcum powder bottles
• Playing cards
• Mineral water
• Pickle bottle
• Soap & shampoo bottle
• Gift items
• Welding rods

Automatic Tube Filling Machine Technical Specifications

Filling Station: These machines consist of a hopper of capacity 40kg. with cut off valve that is connected to the filling cylinder which also has a capacity adjusting arrangement. The delivery nozzle is provided with special pneumatic cut off system to prevent dripping. Sealing System: This system comprises of a pre heating station and a sealing station. Heating Station: This station is compressed with hot air is blown to pre- heat the sealing area . The compressor air is then heated in a chamber that is fitted with a hot air tool leister. The Pneumatic regulator is provided to control the air pressure and a temperature controller to control the heat. Sealing Station : This station is pneumatically operated and special jaws seal the tube. Batch coding is done at this station. Trimming Station: The uneven end is trimmed at this station . Batch-Coding Station :Batch coding is provided at the Sealing station. Ejection: The tubes are automatically ejected at this station Output: 1500-1800 tubes per hour single head Electrical: The machine is fitted with 1 Hp motor that is 1440 rpm Hindustan make along with 30:1 ratio gear box, electrical panel box and a no tube, no fill process is also provided. Note: An air compressor of 3Hp is required. Dimensions : L 1330mm x W 920mm x H 1850mm

Fully Automatic Linear Tube Filling Machine is having applications for metal, plastic, polyfoil and laminate tubes with cassette infeed system. This linear tube filling machine is designed and constructed according to the highest technology standards to guarantee the maximum productivity and quality. Equipment complies according to cGMP standards and therefore suitable for sterile rooms and laminar flows. Easy changeover without tools in very less time. A mechanical lifting mechanism or run by a servo motor (upon request) controls the lifting and descending of the tube according to the fill product characteristics. Excellent access for cleaning and maintenance.

We offer a wide range of Automatic Linear Tube Filling Machines for the Cosmetic, Food, Chemical and Pharmaceutical Industries as per our standard models or according to customer specific requirements. Our machine designed to fill Single tube large and small, side by side, dual product. Our machine sealing types include: Aluminium crimping and folding, hot air sealing for plastic and laminates. Our machines can be customized to fit your production needs.

Tube filling machines are manufactured in order to fill ointments, toothpaste and other material in a plastic tube. The tube fillers are a reliable and accurate filler system that offers clean filling of the tube at optimum speed. The role of tube filler is to measure the parameters for quality filling of tubes. The application of tube fillers is that it can be used in different manufacturing companies where the products are kept and supplied in tube form. Usually, the tube filling machine is present in pharmaceutical, food, and construction item manufacturing industries. As there are different roles played by fillers of the tube, here is everything you need to know about the tube filling machines.

Advantages of Tube Filling Machine :

The Tube filling machines are used by the industrial manufacturers, as the rapid speed of the machine is an advantage in filling up products like creams and lotions in tubes, quickly. As the machine has rapid motion the production efficiency also increases. Another advantage of the tube fillers is that they are filled manually, so that tube producers get high fluctuations in the amount of filling process. The beneficial feature of the filling tube equipment is that by using the machine, the company decreases the production cost and the machine also deducts the labour workload, as well as the easy operative feature, allows the user to access the machine without learning any brief mechanism. The Tube fillers are also used to reduce the wastage of products as the leftovers of the product are collected by the machine and is used in another tube.

Salient Features of Linear Tube Filling Machine :

• The speed of the machine is 60 to 120 tubes per minute. It will vary depending upon the size and type of product the tube.
• It can fill up from 3 ml to 200ml of cream/Ointment.
• It can seal/close Lami tube up to 40 mm diameter and Aluminium tubes up to 28 mm diameter.
• It will have oval race track with Aluminium tube holder. 
• The indexing system will be of Ferguson type oil immersed.
• The body is fully enclosed from all sides.
• The machine will be cladded with pre-buffed SS sheet.
• Over load clutch protection of Conveyor.
• Provision for bar code reading. If required.
• All stationary parts above table top will be in SS 304.
• A variable frequency drive for changing the speed of the machine will also be provided along with the machine.
• The machine will have PLC of Allen Bradley make and touch screen HMI.
• All cams will be hardened and generally all shaft will be supported on bearing.
• The Pneumatics will of Festo, Electricals of Siemens and sensors will of reputed brand from Europe.
• All the door will have safety switch and only 24V DC power will come out of the machine. Even the cassette motor will also operate at 24V DC power.

Technical Specification of Linear Tube Filling Machine:

•  Model No:TF 60:TF 120
• Filling Range:5 gms to 200 gms:
• Output per Minute:Up to 60 Tubes/ Min.:Up to 120 Tubes/ Min.
• Machine Construction All Contact Parts:  Stainless Steel 316:  Stainless Steel 316
• Hopper:60 Kg capacity Working Volume 50 Kg:90 Kg capacity Working Volume 80 Kg.
• Filling Volume setting:Cam for Valve operation as well Fine Tuning Adjustable Control System:
• No tube - No Fill Device:Activate Sensor with Electrical Logic Control system:
• Filling Accuracy:1parcent :
• Indexing Device:Indexer Manifold:
• Auto tube in feeder:Cassette Device System with Four Cassettes One Tube Size will be provided:
• Change Part:Syringe Pump Housing of 30gms to 100 gms, Two Cassettes, Tilting Cam, Feeding Con, Holder, Filling Nozzle, and Heating Adopter, of Removable type suitable for any one-size of tubes. With basic machine. will be provided:
• Tube Orientation Device: Top Drive Photocell Unit Make Std. and Stepper Motor and I Mark Sensor DETALOGIC Make. At the separate station:
•  Lami / plastic tube heating device:LEISTER or BAK Swiss Make, with suitable for Blower 0.35 HP. BLOWTECH Make. And hot air tool adopter jacketed water cooling system, attached at the separate station. At the separate station:
•  Lami / Plastic Tube Sealing Device:Pneumatics operated. Jacketed water cooling System Attached, in sealing and coding where in the tube is pressed and sealed and then batch coded. With metal stereos coding Letter punch female type 0 to 9, one set. At the separate station:
• Trimming device:Pneumatics operated. At the separate station:
• Tube ejection:Automatic Filled Tube ejection at separate station:
• Machine System Description:Empty Tube Feeding,  Mark Orientation, Filling, Sealing, Crimping, Coding and filled Tube Ejector Automatically:
• Machine security:Overload clutch for centering and micro switch cut-off system:
• Control Panel:Necessary functional features like emergency stop, re-set, inching, and user friendly, Electrical logic system are standard with the machine, with interlock and indication on the main operators of panel to Electrical logic Control:
• Motor:1.5 HP:1440 RPM 3Ph. 440V AC. Hindustan Make. :
• Gear Box:Suitable Gear Box Ratio 30-1 Make PREMIUM with Separate Drive:
• Production speed control:Variable speed control Suitable VFD Drive makes DELTA:
• Production Counter:Activate Sensor with Electrical Logic Display 6 mm. Size, 6 Digital Counter:
• All Pneumatic components:FESTO Germany Make:
• Machine Entire frame:Fabricated in Machine Entire Frame Mild Steel with Powder Coated and will be in hard Chrome plated and duly ENP coated and all other cams and levers will be in graded casting and  alloy steel. With all side covers in S.S.-304:
• Power Input:2-5 kW. 3 phases:
• M/c. Dimensions:(L) 2640mm     x   (W) 1080mm    x    (H) 2450mm:
• Net Weight:Overall Wt. Approx. 1200 Kgs:Overall Wt. Approx. 1900 Kgs

  Specification can be changed as per customers requirements

Technical Specification

• Filling speed  for lami:20 to 30 tube per/min
• Filling range:5 to 200 gm interchangeable syringe and piston
• Tube size:Max. Dia  50 mm, length 70 to 180 mm
• Operator require:One operator
• Power consumption:6 Kw.
• Compressor air:6 to 7 kg/PSI
• Net weight:300 Kg.
• Gross weight:350 Kg.

•  

• Dimension:L - 46, W - 32, H - 86

Salient Features

•  Manually Tube feeding.
•  Rotary type & compact design.
•  Filling range 5 gm to 200 gm.
•  Filling accuracy  1 %.
•  Correct & uniform filling.
•  No tube no filling device.
•  For Lami & Plastic tube sealing, coding & cutting by Pneumatic cylinder.
•  Hot air system for tube sealing by leister heater & blower.
•  Batch coding Number (Male or Female) also available.
•  Tube cooling by water pump to circulate water outside tube portion for improve sealing quality.
•  Quick changeover from aluminum to lami tubes.
•  No tails is occur after filling time.
•  All the contact parts in S.S. 316 as per your requirement.
•  Production counter available on control panel to indicate number of tube filled.
•  Lower maintenance require.
•  Automatic tube ejection.

•  Jacketed hopper with Stirrer.
•  Orientation of tube I mark.
•  300 gm filling capacity.

Automatic Tube Sealing Machine

• Machine:Tube Filing Machine (Rotary Type Zinnia)
• Cup Holders:12 nose Aluminum Type
• Production Speed:30/35 tube /minute Semi-Automatic
• Filling:No Tube No Filling
• Machine Speed:Variable Ac Drive Delta Make
• Contac parts:SS 304
• Hot Air System:Lester Make
• Filling Accuracy:+/- 1 % .
• Filling capacity:5 Gm to 250 Gm
• Hopper Capacity:40 Litter
• Body Material:Safety Cover SS 304 Stainless Steel
• Maine Motor:1 HP Gear Box Motor 1440 Rpm Hindustan Make
• Powder Supply:Three Phase/single Phase
• Dimension (L x W x H)(mm):1000X900X1800 With Hopper
• Machine Weight:350 Kgs (Approximate)

TUBE FILLING MACHINE OPERATION

It is a highly automated machine and it consists of a round rotary plate at filling stations in which tubes are placed. At the first station, the filling operation is performed from where it is moved to the next stations. The subsequent stations of the lotion filling machine perform the folding operation on the tube and after 2 folds, it moves forward to the next station where coding is done. The filled tube is then later ejected to produce completely finished filled tubes.

FEATURES OF TUBE FILLER

Tube filling machine with single head has the capacity of attending up to 30 to 40 tubes whereas, with the double head, it can yield 60 to 70 tubes. The number of sealing head can be 1 or 2 in the machine. For trouble-free operation, this cream filling machine requires an electric supply of 2 HP. It performs the operation consuming low power and as a result yields low noise level as well. The tube filler has SS cladding done for all exposed parts in order to protect them from corrosion.

ADVANTAGES OF TUBE FILLING MACHINE

Increased Production Efficiency: Tube filling line allows manufacturers to fill up the products like creams and lotions in tube quickly. It increases the production efficiency with its high speed and accuracy.

Reliable and Consistent: If the tubes are filled manually, it can lead to high variances in amount of filling. However, the lotion filling machine offers great consistency and reliability in terms of filling.

Reduced Labour Cost: If the tubes are filled with the help of human labour, the company needs many people to execute this work and it can increase the production cost. However, the usage of cream filling machine eliminates these cost, hence it is a cost-effective solution.

Reduction in Product Wastage: Tube filling machine offers high accuracy and efficiency in the filling, which helps in reducing product wastage.